ACS – Aluminum Clad Steel Strand

ACS – Aluminum Clad Steel Strand

Aluminum-clad steel strand for high-strength overhead support, messenger and reinforcement applications.

ACS provides steel-core mechanical strength with an aluminum cladding surface, making it suitable for selected overhead line, support and grounding-related applications.

  • Key Technical Points:
  • Steel strand with metallurgically bonded aluminum cladding.
  • High tensile strength with aluminum surface protection.
  • Used as messenger, guy, shield, ground or reinforcement strand depending on project design.
  • Grade, diameter, stranding and rated strength should be selected by the required standard.
  • Product Overview

    ACS is an aluminum-clad steel strand product used where high mechanical strength is required together with an aluminum-clad surface. It can be used in overhead line support, shield wire, ground wire or conductor-core applications depending on the project specification.

    Applications

    • overhead ground wire and shield wire routes
    • messenger strand and support applications
    • reinforcement core applications for selected conductors
    • utility and infrastructure projects requiring high-strength metallic strand

    Construction

    Steel wire or strand with aluminum cladding. Final grade, class, wire diameter, stranding and rated breaking strength should be confirmed against the required strand specification.

    Standards

    • ASTM B416
    • project-specific utility strand requirements

    Main Features

    Aluminum-Clad Steel Strand

    Steel strength with an aluminum cladding supports corrosion-resistant mechanical or grounding applications.

    Messenger and Support Duty

    Commonly reviewed for support, grounding, guying or reinforcement routes where mechanical strength is central.

    Coating and Strength Control

    For ACS - Aluminum Clad Steel Strand, wire diameter, coating thickness, breaking strength and lay configuration should match the selected standard.

    Comparison Table

    Product / Route Main Use Selection Guidance
    ACS Aluminum-clad steel surface Support, shield and grounding-related overhead applications.
    GSW Galvanized steel protection Guy wire and support strand where galvanizing is specified.
    CCS Copper-clad steel conductivity Grounding or signal-related routes requiring copper surface conductivity.

    Product Selection Guide

    Standard & Size Route

    Confirm whether the project uses IEC, ASTM, BS, DIN, GB, AS or NFC conductor tables before selecting size.

    Electrical Requirement

    Compare nominal area, DC resistance and current requirement against the line design and utility specification.

    Mechanical Loading

    Check rated strength, span length, sag requirement and wind/ice conditions before confirming conductor family.

    Alternative Conductors

    For higher tension or corrosion performance, compare AAC, AAAC, ACSR, ACAR, AACSR or ACSR/AW as applicable.

    Technical Data Overview

    Constructio n Wire Dia. (mm) Strand Dia. (mm) Breaking Load (kN) Weight (kg/km) Resistance at 20°C (Ω/km)
    3 No. 5 4.620 9.96 5.547 334.1 1.6990
    3 No. 6 4.115 8.86 4.663 265.0 2.1420
    3 No. 7 3.665 7.90 3.910 210.1 2.7010
    3 No. 8 3.264 7.04 3.269 166.7 3.4060
    3 No. 9 2.906 6.27 2.592 132.2 4.2940
    3 No. 10 2.588 5.59 2.056 104.8 5.4150

    Global Engineering & Project Support

    Our technical team is ready to discuss customized cable solutions, compliance documentation, and optimized supply chain strategies for your international projects.

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