ACSR – Aluminum Conductor Steel Reinforced

ACSR – Aluminum Conductor Steel Reinforced

Steel-reinforced aluminum overhead conductor for longer spans and higher mechanical loading.

ACSR combines aluminum outer strands for conductivity with a steel core for mechanical strength, making it a widely used option for overhead transmission and distribution lines.

  • Key Technical Points:
  • Aluminum conductor strands with galvanized steel core reinforcement.
  • Designed for overhead routes requiring higher tensile strength than AAC or AAAC.
  • Commonly used for transmission, distribution and long-span line sections.
  • Aluminum area, steel core, stranding, resistance and rated strength should be checked by standard.
  • Product Overview

    ACSR conductors are composed of aluminum strands laid around a galvanized steel core. This construction balances electrical conductivity and mechanical strength, making ACSR suitable for overhead lines where span length, tensile loading and sag control are important design factors.

    Applications

    • overhead transmission and distribution lines
    • longer span or higher-tension line routes
    • rural grid construction and network reinforcement
    • river crossing, valley crossing and mechanically demanding line sections

    Construction

    Concentric-lay stranded aluminum wires around a galvanized steel core. The aluminum-to-steel ratio, stranding, rated strength, DC resistance and weight should be selected according to the required standard and line design.

    Standards

    • IEC 61089
    • ASTM B232
    • BS 215-2
    • DIN 48204
    • NFC 34-125
    • GB/T 1179

    Main Features

    Steel-Reinforced Structure

    Aluminum conductor layers over a steel core provide higher tensile strength for overhead transmission and distribution lines.

    Longer Span Capability

    A practical conductor choice where span length, wind load or mechanical loading exceeds ordinary AAC requirements.

    Mature Utility Standard

    For ACSR - Aluminum Conductor Steel Reinforced, ACSR sizes are commonly selected from IEC, ASTM, BS, DIN, NFC, GB and utility conductor tables.

    Comparison Table

    Product / Route Main Use Selection Guidance
    ACSR High tensile strength Long spans and high mechanical loading.
    ACSR/AW Improved core corrosion resistance Routes where aluminum-clad steel reinforcement is preferred.
    AAAC Alloy conductor without steel core Corrosion-sensitive routes with moderate to high strength needs.

    Product Selection Guide

    Standard & Size Route

    Confirm whether the project uses IEC, ASTM, BS, DIN, GB, AS or NFC conductor tables before selecting size.

    Electrical Requirement

    Compare nominal area, DC resistance and current requirement against the line design and utility specification.

    Mechanical Loading

    Check rated strength, span length, sag requirement and wind/ice conditions before confirming conductor family.

    Alternative Conductors

    For higher tension or corrosion performance, compare AAC, AAAC, ACSR, ACAR, AACSR or ACSR/AW as applicable.

    Technical Data Overview

    Al / Steel Area (mm²) Stranding (Al/St) Overall Diameter (mm) Weight (kg/km) Rated Strength (kN) Max. DC Resistance at 20°C (Ω/km)
    50/8 6/1 9.5 197.6 11.7 0.5653
    75/12 6/1 11.7 296.3 17.5 0.3769
    100/16 6/1 13.5 395.1 23.4 0.2826
    150/25 30/7 17.2 600.5 35.5 0.1884
    175/25 30/7 18.4 668.0 39.6 0.1615
    200/32 30/7 19.8 790.2 46.8 0.1413
    240/40 26/7 22.6 960.7 56.8 0.1178

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